Side-by-side comparison of prototype baking cups. Top row: brown paper samples showing 85 mm diameter and 20 mm height. Bottom row: red 3D-printed flexible prototypes held in a gloved hand and placed on a workbench, replicating the final molded product.

From Concept to Reality: Flexible 3D Printing for Product Validation

From Concept to Reality: Flexible 3D Printing for Product Validation

At Technast (technast.ca), we specialize in bridging the gap between concept and manufacturing. Recently, we had the opportunity to work with Tielman Group (tielman.com), a global leader in food packaging, to help them validate a new baking cup design.

The Challenge

Creating a custom mold for testing a new product is expensive and time-consuming. For companies that need to show customers the final product before committing to tooling, this step can feel like a roadblock.

Tielman Group needed a way to present their baking cup design to their customer without investing thousands of dollars upfront in mold creation.

Our Solution

Technast stepped in with rapid prototyping using flexible 3D printing.

  • We designed the model in CAD according to the provided specifications:

    • 85 mm diameter

    • 20 mm height

    • Pleated wall structure

  • Using our advanced 3D printers and flexible materials, we created a prototype that closely replicated the look, feel, and functionality of the final molded product.

  • The client received a functional, tangible prototype in just days, ready to present to their customer for validation.

The Results

✅ No need to commit to expensive molds upfront
✅ Customer could see and feel the product as it would appear in production
✅ Faster decision-making and reduced development risk

This project demonstrates the value of 3D printing in real-world manufacturing: enabling companies to prototype accurately, save costs, and accelerate time-to-market.

Why Choose Technast?

At Technast, our focus is precision, flexibility, and results. Whether it’s consumer products, packaging, industrial parts, or custom solutions, we bring your vision to reality before you commit to large-scale production.

📩 Explore more about our services at technast.ca

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